Nv3500 Transmission

The NV3500 complimented both two-wheel drive and four-wheel drive vehicles. Today, you may find the current NV3500 in full-size Dodge Dakota V8 Ram trucks from 1994 or later, S10 trucks from 1990 or later, and GM trucks from 1988 or later. In essence, the NV3500 is a five-speed manual transmission. NV3500 Engineering And Transmission Features.

  1. Nv3500 Transmission Rebuild
  2. Nv 3500 Transmissions Parts
  3. Nv3500 Transmission 4x4
  • NV3500 Series Transmission. Crown Automotive offers the largest line of Manual Transmission replacement parts for Jeep®. Our applications include Transmission Kits, Gears, Bearings, Shift Covers, Mainshafts and more for all Jeep® models.
  • The Chevy NV3500 Transmission Our NV3500 features an efficient two piece design with fully synchronized gears. These transmissions complicate close and a wide gear ratio. The close ratio can be found on lighter GM trucks like the S10.

The New Venture Gear 3500, commonly called NV3500, is a 5-speed overdrive manual transmission manufactured by New Venture Gear and used by GM and Dodge in compact and full-size light trucks.
It can be identified by its two-piece aluminum case with integrated bell housing and top-mounted tower shifter.

Similar transmissions[edit]

In North America the NV3550 is used by Jeep with the 4.0L inline 6. It looks similar to and could be mistaken for the Dodge NV3500. However the Jeep NV3550 bellhousing bolts to the transmission case.

There are four GM medium duty transmission designs that led to and are often mistaken for the NV3500:

  • 1987 MG-290 MG= Muncie Gear
  • 1988 HM-290 HM= Hydramatic Muncie
  • 1989 5LM60 (early)
  • 1991 NVG 5LM60 (lateNVG= New Venture Gear
  • 1993[1] New Venture Gear releases the NV3500. Externally the earlier GM units look like the NV3500; however the internal components were extensively redesigned.
    • The HM290 and 5LM60 units have a complicated arrangement of 4 shift rails. The NV3500 has one shift rail.[2]
    • There are two designs for the 5LM60 input shaft and bearings (input shaft and main shaft). The first design 1988–1990 has a ball bearing with a roller bearing behind it. The second design has a much larger single ball bearing. The first design bearings are reputed to be failure prone.[3] The updated input shaft and bearings carried through to the NV3500.
  • All 5 of these transmissions can be interchanged as a complete unit with the following caveats.
    • 'Drop-in' interchanges between GM S (S10 etc.) and C/K trucks will require modification of driveshaft length and crossmember placement. GM S models have a longer tail-shaft than C/K trucks.
    • Master & slave cylinder bore sizes went from standard to metric in 1992 (Master: 11/16'->18mm, Slave 13/16' ->20mm)
    • GM and Dodge transmissions will not interchange.
      • The case and bellhousing are one piece with differing, engine specific, bellhousing bolt patterns.
      • Dodge uses Dodge specific input shaft length, spline count, and pilot diameter.
      • Dodge output spline count differs from the GM units.

Lubrication[edit]

Lubricants for the NV3500:

  • OEM Recommended:
    • Mopar Manual Transmission Lubricant (4874464)
    • GM Synchromesh Transmission Fluid (in US 12377916 in Canada 10953465)
  • Less expensive alternatives CERTIFIED to meet GM 9985648 and Chrysler MS-9224:

Capacity:

  • NV3500 4.2 pints DRY is stated in the Owners Manual and the Service Manual.
  • NV3500-HD 2.0 Litres is stated in the Owners Manual and the Service Manual.
    • When performing a fluid change some of the old oil will not drain out.

NOTE:

Nv3500 Transmission
  • 5W30 engine oil does not contain additives for use in manual transmissions.
  • Additives in standard gear and axle lubes will etch the bronze synchronizers and 80W oil will not properly flow into the NV3500 bearings.

Applications of the NV3500[edit]

  • 1993–1998 Chevrolet & GMC CK with 4.3 liter V6 and 5.0 liter V8 and 5.7 liter V8
  • 1999–2006 Chevrolet Silverado 1500 and 2500LD
  • 1999–2006 GMC Sierra 1500 and 2500LD
  • 1993–2003 GM S (S10 etc.) trucks with 4.3 liter V6
  • 1994–2004 Dodge Ram 1500 [4]
  • 1994–1995 Dodge Ram 2500 Light Duty
  • 1994-2004 Dodge Dakota
  • 2002-2004 Jeep Liberty with 3.7 L PowerTech V6
  • 2000-2004 Jeep Wrangler with 4.0 AMC Straight 6

Dodge Ram order code DDC

General Motors RPO codes[1]
Full-size CK, Silverado, Sierra MG5
Small trucks S10 etc. M50

Features[edit]

  • Single shift rail unlike the HM290 and 5LM60[2]
  • Distance between the centerline of the mainshaft and the countershaft is 85mm.[1][5]
  • Fully synchronized forward and reverse gears.
  • A two piece aluminum housing with no access plates.
  • A shift tower mounted shift lever.
  • GM RPO codes;
    • Wide-ratio MG5
    • Close-ratio M50
  • Dodge order code DDC
  • The Medium duty version is rated for 300 ft-lbf of torque
  • The Dodge Dakota NV3500-HD version was rated for 340ft-lb of torque.[6] There is no GM variant of the NV3500-HD.
  • Max GVWR: 7,200 lb[6]
  • Max GCVWR: 11,000 lb[6]
  • Weight 110 lb with oil

Wide Ratio Gearing Option in Dodge 1500 & GM Full-size Light Trucks:[6][1]

12345R
4.022.321.401.000.733.55

Close Ratio GM S/T Small Trucks[1] & 2500 Light Duty Dodge Ram Truck Gearing:[7]

12345R
3.492.161.401.000.733.55

Close Ratio NV3500-HD Dodge Dakota Gearing:[6]

12345R
3.492.141.381.000.733.55

Instructions[edit]

These are considered extremely difficult transmissions to rebuild. Special tools are required for a full rebuild.[3]

See also[edit]

References[edit]

  1. ^ abcde'Archived copy'. Archived from the original on 2000-12-14. Retrieved 2008-10-16.CS1 maint: discouraged parameter (link) CS1 maint: archived copy as title (link)
  2. ^ ab'Archived copy'. Archived from the original on 2008-02-20. Retrieved 2008-02-13.CS1 maint: discouraged parameter (link) CS1 maint: archived copy as title (link)
  3. ^ ab[1]Archived 2006-05-26 at the Wayback Machine
  4. ^'Ram NV3500 Specifications'. Dodgeram.org. 2000-02-06. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)
  5. ^1998 Chevrolet and GMC C/K Truck Service Manual 2nd edition Vol.4, 1999 General Motors Corp. All Rights Reserved
  6. ^ abcde'Ram NV3500 Specifications'. Dodgeram.org. 2000-02-06. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)
  7. ^'NV3500 for Sale, Dodge New Venture Transmission Specs ,M50, MG5'. Smartpartsauto.com. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)

External links[edit]

Retrieved from 'https://en.wikipedia.org/w/index.php?title=New_Venture_Gear_3500_transmission&oldid=996383335'

The New Venture Gear 3500, commonly called NV3500, is a 5-speed overdrive manual transmission manufactured by New Venture Gear and used by GM and Dodge in compact and full-size light trucks.
Cute girly logo maker. It can be identified by its two-piece aluminum case with integrated bell housing and top-mounted tower shifter.

Similar transmissions[edit]

In North America the NV3550 is used by Jeep with the 4.0L inline 6. It looks similar to and could be mistaken for the Dodge NV3500. However the Jeep NV3550 bellhousing bolts to the transmission case.

There are four GM medium duty transmission designs that led to and are often mistaken for the NV3500:

  • 1987 MG-290 MG= Muncie Gear
  • 1988 HM-290 HM= Hydramatic Muncie
  • 1989 5LM60 (early)
  • 1991 NVG 5LM60 (lateNVG= New Venture Gear
  • 1993[1] New Venture Gear releases the NV3500. Externally the earlier GM units look like the NV3500; however the internal components were extensively redesigned.
    • The HM290 and 5LM60 units have a complicated arrangement of 4 shift rails. The NV3500 has one shift rail.[2]
    • There are two designs for the 5LM60 input shaft and bearings (input shaft and main shaft). The first design 1988–1990 has a ball bearing with a roller bearing behind it. The second design has a much larger single ball bearing. The first design bearings are reputed to be failure prone.[3] The updated input shaft and bearings carried through to the NV3500.
  • All 5 of these transmissions can be interchanged as a complete unit with the following caveats.
    • 'Drop-in' interchanges between GM S (S10 etc.) and C/K trucks will require modification of driveshaft length and crossmember placement. GM S models have a longer tail-shaft than C/K trucks.
    • Master & slave cylinder bore sizes went from standard to metric in 1992 (Master: 11/16'->18mm, Slave 13/16' ->20mm)
    • GM and Dodge transmissions will not interchange.
      • The case and bellhousing are one piece with differing, engine specific, bellhousing bolt patterns.
      • Dodge uses Dodge specific input shaft length, spline count, and pilot diameter.
      • Dodge output spline count differs from the GM units.

Lubrication[edit]

Lubricants for the NV3500:

  • OEM Recommended:
    • Mopar Manual Transmission Lubricant (4874464)
    • GM Synchromesh Transmission Fluid (in US 12377916 in Canada 10953465)
  • Less expensive alternatives CERTIFIED to meet GM 9985648 and Chrysler MS-9224:

Capacity:

  • NV3500 4.2 pints DRY is stated in the Owners Manual and the Service Manual.
  • NV3500-HD 2.0 Litres is stated in the Owners Manual and the Service Manual.
    • When performing a fluid change some of the old oil will not drain out.

NOTE:

  • 5W30 engine oil does not contain additives for use in manual transmissions.
  • Additives in standard gear and axle lubes will etch the bronze synchronizers and 80W oil will not properly flow into the NV3500 bearings.

Applications of the NV3500[edit]

  • 1993–1998 Chevrolet & GMC CK with 4.3 liter V6 and 5.0 liter V8 and 5.7 liter V8
  • 1999–2006 Chevrolet Silverado 1500 and 2500LD
  • 1999–2006 GMC Sierra 1500 and 2500LD
  • 1993–2003 GM S (S10 etc.) trucks with 4.3 liter V6
  • 1994–2004 Dodge Ram 1500 [4]
  • 1994–1995 Dodge Ram 2500 Light Duty
  • 1994-2004 Dodge Dakota
  • 2002-2004 Jeep Liberty with 3.7 L PowerTech V6
  • 2000-2004 Jeep Wrangler with 4.0 AMC Straight 6

Dodge Ram order code DDC

General Motors RPO codes[1]
Full-size CK, Silverado, Sierra MG5
Small trucks S10 etc. M50

Features[edit]

  • Single shift rail unlike the HM290 and 5LM60[2]
  • Distance between the centerline of the mainshaft and the countershaft is 85mm.[1][5]
  • Fully synchronized forward and reverse gears.
  • A two piece aluminum housing with no access plates.
  • A shift tower mounted shift lever.
  • GM RPO codes;
    • Wide-ratio MG5
    • Close-ratio M50
  • Dodge order code DDC
  • The Medium duty version is rated for 300 ft-lbf of torque
  • The Dodge Dakota NV3500-HD version was rated for 340ft-lb of torque.[6] There is no GM variant of the NV3500-HD.
  • Max GVWR: 7,200 lb[6]
  • Max GCVWR: 11,000 lb[6]
  • Weight 110 lb with oil

Wide Ratio Gearing Option in Dodge 1500 & GM Full-size Light Trucks:[6][1]

12345R
4.022.321.401.000.733.55

Close Ratio GM S/T Small Trucks[1] & 2500 Light Duty Dodge Ram Truck Gearing:[7]

12345R
3.492.161.401.000.733.55

Close Ratio NV3500-HD Dodge Dakota Gearing:[6]

12345R
3.492.141.381.000.733.55

Instructions[edit]

Nv3500 Transmission Rebuild

These are considered extremely difficult transmissions to rebuild. Special tools are required for a full rebuild.[3]

See also[edit]

References[edit]

Nv 3500 Transmissions Parts

  1. ^ abcde'Archived copy'. Archived from the original on 2000-12-14. Retrieved 2008-10-16.CS1 maint: discouraged parameter (link) CS1 maint: archived copy as title (link)
  2. ^ ab'Archived copy'. Archived from the original on 2008-02-20. Retrieved 2008-02-13.CS1 maint: discouraged parameter (link) CS1 maint: archived copy as title (link)
  3. ^ ab[1]Archived 2006-05-26 at the Wayback Machine
  4. ^'Ram NV3500 Specifications'. Dodgeram.org. 2000-02-06. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)
  5. ^1998 Chevrolet and GMC C/K Truck Service Manual 2nd edition Vol.4, 1999 General Motors Corp. All Rights Reserved
  6. ^ abcde'Ram NV3500 Specifications'. Dodgeram.org. 2000-02-06. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)
  7. ^'NV3500 for Sale, Dodge New Venture Transmission Specs ,M50, MG5'. Smartpartsauto.com. Retrieved 2017-03-07.CS1 maint: discouraged parameter (link)

External links[edit]

Nv3500 Transmission 4x4

Retrieved from 'https://en.wikipedia.org/w/index.php?title=New_Venture_Gear_3500_transmission&oldid=996383335'